Authors: Jacob Winters
Mentors: Nathan Crane
Insitution: Brigham Young University
Carbon fiber-reinforced plastics are useful because of their high stiffness and high strength. Compliant mechanisms, or mechanisms that can bend and flex, can lower production costs, assembly time, and weight. When carbon fiber-reinforced plastics and compliant mechanisms are combined, the result is a part that is strong, lightweight, and adaptable to many geometric configurations or shapes. However, it is challenging to manufacture compliant mechanisms from carbon fiber because the matrix is usually infiltrated uniformly. The purpose of this investigation was to determine how to produce compliant carbon fiber plastic components using selective, patterned powder infiltration to achieve the desired component properties. The investigation involved determining the correct method of curing the resin, designing specific carbon fiber parts to achieve various geometries, and producing demonstrations that prove the feasibility of the manufacturing process. The result is a proven process for creating compliant mechanisms out of carbon fiber composites.