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2024 Abstracts

Implementing Quality Control for the Fluorescent Coating of Intravenous Catheters

Authors: Melissa Wiggins, Aaron Bigelow, Porter Ellis
Mentors: Ronald Sims
Insitution: Utah State University

Ensuring that the hydrophilic coating of Merit Medical’s Prelude IDeal trans-radial catheter is necessary for its biocompatibility and patient safety. The current method for testing the coating involves a test using Congo Red Dye. The Congo Red Dye does work, but the dye is toxic and all tested catheters must be discarded after testing. The Conge Red Dye test results in wasted catheters.

A new method for testing the coating uses fluorescent particles. First, fluorescent particles are added to the hydrophilic coating. These fluorescent particles can be easily visualized on the catheter using UV light. Thus, the uncoated portions of the catheter can be visualized as well.

The coated catheters are placed into a black box that ensures only the catheter is being seen. A line scan camera is used to take pictures of every side of the catheter as the catheter spins. Photos of the scanned catheter are then linked together, showing the entire circumference in one picture. The catheter is ultimately tested by analyzing the full picture to find any uncoated regions. By using software to analyze the full picture, the size of uncoated regions is determined with greater accuracy. This new method allows for tested catheters to be used after testing and does not involve any toxic chemicals.